Manufacturing Process & QC

Inside Innovix Global's production unit in Rajkot — transforming metallurgical ingots into precision door hardware through 5 stages of quality control.

Metallurgical Precision Pipeline

The 5-Stage Production Process

Every Innovix Global door handle undergoes metallurgical hot forging, precision CNC machining, multi-layer PVD coating, and salt spray testing.

01

Raw Metallurgy & Hot Forging

Selecting high-purity solid brass to ensure flawless structural density without internal air pockets.

02

CNC Precision Machining

Computer numerical control (CNC) milling shapes handle spindles, escutcheon keyways, and mounting holes to within 0.02mm tolerance.

03

Robotic Polishing & Buffing

Multi-stage automated polishing wheels remove surface microscopic imperfections to create a mirror-finish polish or satin brush texture.

04

PVD Vacuum Plating

Physical Vapor Deposition (PVD) bonds metallic ions in a high-vacuum chamber, creating an ultra-hard, scratch-resistant surface.

05

Fatigue & Salt Spray Testing

Batch samples undergo neutral salt-spray testing for 48-72 hours to guarantee corrosion immunity, along with 250,000 lever depression cycles.

Quality Specifications

Technical Testing Benchmarks

Test Parameter Innovix Global Quality Standard Industry Standard
Operational Spring Fatigue 250,000+ Cycles (Zero Sag) 100,000 Cycles
Corrosion Resistance (NSS) 48-72 Hours Salt Spray Tested 24 Hours Salt Spray
PVD Coating Hardness Titanium Nitride PVD (2000 HV) Standard Clear Lacquer
Spindle Machine Tolerance ± 0.02 mm CNC Machine Fit ± 0.10 mm Standard Cast
Keyway Anti-Pick Pinning Computer Dimple Key (10 Pins) Standard Sawtooth Key (5 Pins)